💬
MSME Registered · Nashik, India · Est. 2020
MACHCRAFT

PLC, HMI & SCADA Automation for
Machines & Manufacturing

Reliable PLC programming and machine automation for OEMs and manufacturing plants across India. Siemens · ABB · Delta expertise.

💬 WhatsApp
0+
Years Experience
Industrial Automation
0+
Machines Automated
Across industries
3
PLC Brands
Siemens · ABB · Delta
100%
Client Satisfaction
Remote + onsite
// Real Automation Systems

PLC · HMI · SCADA

Industrial control systems engineered for reliability on your production floor.

SIEMENS S7-1200 RUN LINK ERR ETH I/O TERMINALS DI 16x AO 4x
PLC CONTROL PANEL
// PLC Programming

PLC Panel & Control Systems

Siemens S7-1200/1500, ABB, Delta — modular code, full documentation

MACHINE CONTROL PANEL STATUS RUN MACHINE SPEED 75% -- 450 rpm ACTIVE ALARMS Motor Temp High Low Air Pressure PRODUCTION TREND CYCLE COUNT 4,821 START E-STOP RESET REPORT
HMI SCREEN
// HMI Development

Operator HMI Screens

Alarms · Trends · Recipes · Access control · Production counters

MACHCRAFT SCADA PLANT OVERVIEW NAVIGATOR Overview Line 1 Line 2 Utilities Alarms OEE 87% UNITS/HR 248 UPTIME 99% ALARMS 2 PROCESS DIAGRAM PLC-01 PLC-02 FAULT PRODUCTION TREND ALARM LOG Motor Overload Line 2 UNACKNOWLEDGED Conveyor Speed Below Setpoint ACKNOWLEDGED
SCADA SYSTEM
// SCADA Integration

Plant-wide SCADA Monitoring

OPC UA · Modbus · Real-time dashboards · Historian · Alarm management

// Technology Stack

Platforms & Protocols We Master

Siemens S7
🔵ABB AC500
🔼Delta DVP
📟WinCC
🖥FactoryTalk
🔗Modbus RTU/TCP
🌐Profinet
🔌Ethernet/IP
IIoT/MQTT
🔒OPC UA
📈SCADA
🤖TIA Portal
// Core Services

Engineering-Grade Automation Services

Precision PLC code to full SCADA deployments — built for reliability on the production floor.

🖥

Siemens PLC Programming Nashik

Ladder, FBD, SCL for S7-1200 & S7-1500. Full documentation and program backup included.

Siemens · TIA Portal
Request Quote
📊

HMI Development India

Operator screens with alarms, trends, recipes and multi-level access. Siemens KTP, Delta DOP.

Siemens · Delta · Weintek
Request Quote
🏭

SCADA Integration India

Plant-wide SCADA with OPC UA, Modbus, Profinet. Dashboards, historian, alarm management.

OPC UA · Modbus TCP · Profinet
Request Quote
🤖

Machine Automation India

End-to-end SPM, assembly line and process automation from I/O planning to commissioning.

OEM Machines · SPM · Assembly
Request Quote
🔋

PLC Retrofit Services

Modernise legacy PLCs with Siemens S7-1200/1500 or Delta. Full migration, minimal disruption.

Legacy → Siemens · Delta · ABB
Request Quote
📡

Remote PLC Support & AMC

AMC plans with PLC backup, remote troubleshooting and periodic health checks.

Remote · AMC · All Brands
Request Quote

Control Panel Integration

Panel design review, BOM verification, I/O architecture and commissioning support.

Panel Builders · OEM Support
Request Quote
📈

IIoT Data Monitoring

MQTT edge gateway, OEE calculation, live cloud dashboards and shift analytics.

MQTT · OEE · Cloud Dashboard
Request Quote
// Industries Served

Industries We Automate

🚗

Automotive

📦

Packaging

SPM / OEM

🏗

Manufacturing

🔩

Process Plants

🔄

Material Handling

Ready to Automate Your Production?

Free 30-minute technical consultation. Detailed proposal within 48 hours.

💬 WhatsApp Us
// Our Services

Industrial Automation Services

Complete PLC, HMI, SCADA and IIoT engineering for OEMs and manufacturing plants across India.

🖥

Siemens PLC Programming Nashik

Full-lifecycle PLC development. Ladder, FBD, SFC, SCL for Siemens S7-1200/1500. Modular, well-documented logic for new machines and retrofits.

Siemens · TIA Portal · S7-1200 · S7-1500
Request Quote
📊

HMI Development India

Operator-centric screen design for Siemens KTP, Delta DOP, Weintek. Alarm, trend, recipe and multi-level access control screens.

Siemens KTP · Delta DOP · Weintek
Request Quote
🏭

SCADA Integration India

Plant-wide SCADA connecting PLCs via OPC UA, Modbus TCP, Profinet, Ethernet/IP. Dashboards, historian, alarms, shift reports.

WinCC · FactoryTalk · OPC UA · Modbus
Request Quote
🤖

Machine Automation India

Complete automation of SPMs, assembly stations, test benches and production lines. Concept to commissioning under one roof.

SPM · Assembly · Process Equipment
Request Quote
🔋

PLC Retrofit Upgrades

Modernise legacy machines with Siemens S7-1200/1500 or Delta. Full program migration, minimal production disruption.

Legacy Migration · Panel Upgrade · S7-1500
Request Quote

Control Panel Integration

Panel design review, BOM verification, I/O architecture and commissioning support alongside your electrical team.

OEM Builders · Panel Fabricators
Request Quote
📡

Remote PLC Support & AMC

AMC plans with monthly health checks, PLC backup, remote troubleshooting and priority response SLA.

Monthly / Quarterly AMC · All Brands
Request Quote
📈

IIoT Data Monitoring

MQTT edge gateway, OEE calculation, live cloud dashboards and shift production analytics for Industry 4.0.

MQTT · OEE · Cloud · Industry 4.0
Request Quote

Not Sure Which Service?

Free 30-minute technical consultation with our automation engineer.

// Project Portfolio

Automation Projects

Real industrial automation projects delivered for OEMs, machine builders and manufacturing plants.

Siemens S7-1200#P001

SPM Cycle Control Automation

IndustrySpecial Purpose Machine
ScopePLC + HMI + Modbus Drive Integration
I/O Size120+ DI/DO · 16 Analog
✔ Full cycle automation · Cycle time -35% · Alarm log with timestamps
Delta DVP#P002

Packaging Line Automation

IndustryFMCG Packaging
ScopeConveyor control, vision trigger, HMI counters
I/O Size64 DI/DO · 8 Analog
✔ Throughput +40% · Zero count errors · Changeover <2 min
ABB AC500#P003

Multi-Station Assembly Line

IndustryAutomotive Component
Scope6-station line, poka-yoke, torque tool
I/O Size200+ DI/DO · 24 Analog
✔ Zero escape defects in 3 months · Serial traceability
SCADA + OPC UA#P004

Plant-wide SCADA Monitoring

IndustryProcess Plant
Scope50-tag SCADA, 4-zone monitoring, email alarms
I/O Size50 Tags · 4 PLC Nodes
✔ Full plant visibility · Alarm response -60%
Siemens S7-1500#P005

OEM Machine PLC Retrofit

IndustryGeneral Manufacturing
Scope15yr legacy to S7-1500 migration, new HMI
I/O Size96 DI/DO · 12 Analog
✔ Modern PLC on legacy machine · Remote access enabled
IIoT Edge#P006

OEE & Production Dashboard

IndustryDiscrete Manufacturing
ScopeMQTT gateway, live OEE, shift analytics
I/O Size3 machines · 45 Tags
✔ OEE +12% in 2 months · Live mgmt dashboard
Siemens S7-1200#P007

Modbus Drive Network Control

IndustryTextile / Process
Scope8-drive Modbus network, speed sync, fault logic
I/O Size64 DI/DO · 8 Drives
✔ Synchronized drive control · Auto fault-reset logic
ABB + Delta HMI#P008

Filling & Capping Machine

IndustryPharma Packaging
ScopeServo fill, cap torque control, vision reject
I/O Size80 DI/DO · 2 Servo · 4 Analog
✔ Fill accuracy ±0.5ml · GMP HMI · Audit-trail logging

Have a Similar Project?

Detailed technical proposal within 48 hours.

// About Machcraft

Precision in Automation

Engineering-focused PLC, HMI and SCADA expertise for OEMs and manufacturing plants across India.

About Machcraft Automation

Machcraft Automation is a Nashik-based industrial automation engineering company specializing in PLC programming, HMI development and SCADA integration for machine builders and manufacturing plants across India.

Founded on the principle that automation must be reliable and practical, we bring an engineering-first mindset to every project. Remote-first delivery model means faster, more cost-effective service.

Siemens S7-1200 / S7-1500 PLC Programming
ABB AC500 & Delta DVP Control Systems
Machine Automation (SPM, Assembly, Process)
SCADA with OPC UA / Modbus / Profinet
IIoT, OEE dashboards & cloud connectivity
📍 Nashik🇮🇳 Pan India RemoteMSME Registered

Ashwini S.

FOUNDER & AUTOMATION ENGINEER

5+ years hands-on experience in PLC programming, HMI development and industrial automation across machine builders and manufacturing industries.

5+
Years PLC/HMI
50+
Projects
3
PLC Brands
6+
Industries

🎯 Mission

To deliver reliable, scalable and cost-effective industrial automation solutions that help machine builders and manufacturers operate with greater efficiency and confidence.

🔭 Vision

To be the trusted automation partner for OEMs and manufacturing plants in India — known for engineering excellence and long-term client relationships.

⚙ Our Approach

Reliable programming · Practical engineering · On-site and remote support · Long-term partnerships. We grow with our clients.

// ENGAGEMENT MODEL
Fixed-price project contracts
Per I/O / per screen pricing
Monthly / quarterly AMC plans
Remote support + optional site visits
OEM overflow partnership model

Let's Build Something Reliable

Partner with Machcraft for your next automation project.

// Knowledge Base

Automation Resources

Practical guides and best practices from our engineering experience — free for OEM teams.

// Articles & Guides

Engineering Knowledge Base

// Modbus · Troubleshooting

Modbus Communication Troubleshooting

Common Modbus RTU and TCP issues — address conflicts, baud rate mismatches, CRC errors and cable faults. Step-by-step diagnostics for PLC engineers.

⌛ 8 min read · Intermediate
Request Guide
// Commissioning · PLC

PLC Commissioning Checklist

20-point pre-commissioning checklist. Covers power-up sequence, I/O verification, interlocks, alarm testing and documentation sign-off.

⌛ 5 min read · Beginner
Request Checklist
// HMI · Design

HMI Screen Design Best Practices

Layout hierarchy, color coding for alarms, navigation structure and operator ergonomics. Reduce operator errors with better HMI design.

⌛ 6 min read · Intermediate
Request Guide
// TIA Portal · Siemens

TIA Portal Optimization Tips

Speed up compilation, use optimized DB access correctly, manage hardware configuration and avoid common migration pitfalls.

⌛ 7 min read · Advanced
Request Guide
// SCADA · Alarms

SCADA Alarm Structuring Guide

ISA-18.2 alarm management basics — rationalization, priority levels, shelving strategy and avoiding alarm floods.

⌛ 9 min read · Advanced
Request Guide
// Retrofit · Planning

PLC Retrofit Planning Guide

How to assess legacy PLC systems, plan hardware migration, maintain production continuity and document the changeover process.

⌛ 10 min read · Intermediate
Request Guide
// Free Download

PLC Automation Project Checklist

Download our free 25-point checklist used on every Machcraft project.

// Contact Us

Request an Automation Quote

Share your project details — receive a detailed technical proposal within 48 hours.

Let's Discuss Your Project

Whether you need a single PLC program, a complete SCADA system or an AMC partner — we're ready. Serving Nashik and manufacturing clients across India.

📞
Mobile / WhatsApp
Email
📍
Service Area
Nashik · Maharashtra · Pan India Remote
// RESPONSE COMMITMENT
Quote response within 48 hours
Free 30-minute technical consultation
Detailed scope & transparent pricing
MSME Registered · India

Project Inquiry Form

Our automation engineer will review and respond within 48 hours.

✔ INQUIRY RECEIVED — We will respond within 48 hours.